Our Lead-Acid Battery Recycling Solution:
● Battery Cutting Machine or Battery Breaking System with Acid Treatment Section.
● Rotary Furnace with Pollution control Equipments, Fugitive Emission Control System & Motorised Charging Machine.
● Lead Refining Furnace.
● Lead Alloying Furnace.
● Fugitive Emission Control System for Refining & Alloying Furnace.
● Ingot casting machine.
Lead Battery Recycling Process
The process of recovering lead from automotive or industrial scrap batteries for further refining to a minimum of 99.97% purity or for the production of lead alloys or for use in the production of lead oxides or in the casting of grids/terminals for reuse in the production of lead acid batteries; involving the following basic operations:
● Collection & safe storage of dry / wet scrap batteries
● Battery cutting/crushing & separation of lead contents/material & other components along with neutralization of acid/electrolyte
● Melting in closed compact furnace
● Refining & alloying process
● Pollution control equipment for effective control of fumes & gases generated during operation of above furnaces
Spent batteries are taken to recycling facilities where they are disassembled and separated into components to begin the recycling process. The components that are separated in the process are; lead-bearing material, plastics and acid, which are individually subject to further recycling/processing. Recycled lead is used in all segments of the lead industry, including battery manufacturing, lead chemicals, and fabricated products such as solder for computer circuits, shielding for x-ray machines, radiation shielding, soundproofing for architecture, and oxides for the glass in computer monitors. Recycled plastic is used by plastic compounders and processors for use in new battery cases and other consumer products. Acid is safely collected in acid collection tanks for either direct sale or further neutralization.
